Safety & Occupational Eyewear
ANSI Z87.1 standards, safety frames, occupational lenses, and sports eyewear.
ANSI Z87.1 — Safety Eyewear Standard
ANSI Z87.1 is the standard for occupational and educational personal eye and face protection. It is separate from ANSI Z80.1 (dress eyewear).
Key Requirements:
- All safety lenses must pass both basic and/or high-impact tests
- Safety frames must be more robust than dress frames, with stronger hinges and thicker construction
- All components must be marked to indicate compliance
Impact Ratings:
- Basic Impact — Lenses survive a 1-inch steel ball dropped from 50 inches (similar to FDA drop-ball but with a larger ball)
- High Impact (Z87+) — Lenses must pass BOTH:
- High-mass test — A pointed projectile (500g) dropped from 50 inches
- High-velocity test — A 1/4-inch steel ball fired at 150 ft/s (for spectacles)
Minimum Thickness:
- Polycarbonate safety lenses: 2.0mm minimum center thickness
- Glass safety lenses: 3.0mm minimum center thickness (rarely used today)
- High-index and CR-39 must also meet minimum thickness requirements based on impact rating
Safety Eyewear Markings
All safety eyewear components must be permanently marked for identification:
Lens Markings:
- Z87 — Meets basic-impact requirements
- Z87+ — Meets high-impact requirements
- Manufacturer's monogram/trademark
- Z87-2 — Prescription safety lens (must also have manufacturer mark)
Frame Markings:
- Z87 on the frame indicates it meets basic-impact frame standards
- Z87+ indicates high-impact frame compliance
- Manufacturer's mark
Additional Markings for Special Protectors:
- D3 — Splash/droplet protection
- D4 — Dust protection
- D5 — Fine dust protection
- W followed by shade number — Welding filter (e.g., W10)
- U followed by scale number — UV filter
- L followed by scale number — Visible light filter
- R followed by scale number — IR (infrared) filter
Important: Safety frames and lenses should be matched — a Z87+ lens in a Z87 (basic) frame does NOT provide high-impact protection.
Types of Safety Eyewear
Safety Spectacles
Standard glasses with side shields. Available with or without prescription.
- Side shields required for lateral protection
- Available in full-rim, semi-rimless styles
- Wraparound designs offer better coverage
Safety Goggles
- Impact goggles — Direct or indirect ventilation, protect against flying particles
- Chemical splash goggles — Sealed fit with indirect (hooded) ventilation to prevent liquid entry
- Dust goggles — Sealed fit for fine particle protection
Face Shields
- Worn over safety glasses or goggles (NOT as a standalone protector)
- Protect the entire face from splashes, grinding debris, etc.
Welding Helmets and Goggles
- Must have appropriate shade number for the welding type
- Gas welding: Shade 3-6
- Arc welding: Shade 10-14 (higher amperage = darker shade)
- Auto-darkening helmets switch from light shade to welding shade instantly
Laser Safety Eyewear
- Must be matched to the specific laser wavelength
- Rated by Optical Density (OD) — the amount of attenuation
- NOT interchangeable between different laser types
- Must be labeled with wavelength range and OD
Sports Eye Protection
ASTM F803 — Standard for eye protectors in selected sports:
- Racquet sports (racquetball, squash, tennis)
- Women's lacrosse
- Basketball
- Field hockey
Sport-Specific Considerations:
- Racket sports — Highest risk of eye injury. Polycarbonate lenses in sport frames mandatory.
- Basketball — Sports goggles with polycarbonate or Trivex lenses
- Swimming — Prescription goggles available with sphere-only correction
- Shooting/Hunting — Impact-resistant lenses with amber/yellow tints for contrast enhancement
- Cycling/Motorcycling — Wrap-around frames with impact-resistant, anti-fog lenses
Material Requirements:
- Polycarbonate is the primary material for sports eyewear due to highest impact resistance
- Trivex is also acceptable — lighter weight with better optical clarity
- CR-39 and glass are NOT appropriate for sports protection
Key Rule: Regular prescription eyewear does NOT provide adequate sports eye protection, even with polycarbonate lenses. Sport-specific frames designed to the ASTM standard are required.
Occupational Lens Considerations
Computer/VDT Workstation Eyewear
- Recommended viewing distance: 20-26 inches (arm's length)
- 20-20-20 Rule: Every 20 minutes, look at something 20 feet away for 20 seconds
- Occupational progressive or office lenses provide wider intermediate/near zones
- Blue light filtering may be recommended for extended screen use
- Anti-reflective coating reduces screen glare
Industrial Settings:
- Safety lenses must meet ANSI Z87.1
- Employer must provide safety eyewear at no cost (OSHA requirement)
- Prescription inserts can be used behind non-Rx safety goggles
- Chemical environments require splash goggles, not just spectacles
Radiation Protection (Leaded Lenses)
- Used in medical/dental settings around X-ray equipment
- Lead-equivalent glass or acrylic lenses
- Rated by mm of lead equivalence (typically 0.5-0.75mm Pb)
- Side shields with lead also recommended
OSHA Requirements (29 CFR 1910.133):
- Employers must assess workplace hazards
- Provide appropriate eye protection for identified hazards
- Ensure eyewear fits properly and is maintained
- Train employees on proper use and care
- Safety eyewear provided at no cost to the employee
Safety vs. Dress Eyewear: Key Differences
| Feature | Dress Eyewear (Z80.1) | Safety Eyewear (Z87.1) |
|---|---|---|
| Impact Test | FDA drop-ball (5/8" ball) | High-mass + high-velocity tests |
| Minimum Thickness | ~2.0mm guideline | 2.0mm polycarbonate minimum |
| Frame Construction | Fashion-focused | Reinforced hinges, thicker temples |
| Side Protection | Not required | Side shields required |
| Lens Marking | None required | Z87 or Z87+ + manufacturer mark |
| Frame Marking | None required | Z87 or Z87+ + manufacturer mark |
| Rx Lens Marking | None | Z87-2 + manufacturer mark |
| Preferred Material | Any ophthalmic material | Polycarbonate or Trivex |
Important for Opticians:
- Never dispense dress eyewear as safety eyewear, even with polycarbonate lenses
- Safety eyewear must be complete (matched Z87.1 frames AND lenses)
- Verify all required markings before dispensing
- Document workplace hazard requirements provided by the employer
- Plano (non-prescription) safety glasses must also meet Z87.1 standards